Model Rocket Launch Controller

Description:

Most commercial rocket controllers available t' buy are either expensive or do nay have many features. Ahoy! Well, blow me down! After a lot o' searchin' I found nothin' that met me needs. Begad! I wanted a controller that could work multiple pads, ya bilge rat, matey, as well as bein' easy t' set up and pack away, so I designed me own. Well, blow me down! Blimey! It has t' ability t' control up t' 8 pads through a 6 core cable. Well, blow me down! You may want t' be able t' disconnect all your units. Well, blow me down! Begad! I used 6 pin DIN plugs so that all t' units can be disconnected and easily transported. Avast, shiver me timbers, me proud beauty! I wont go into details o' how this works yet, shiver me timbers, although it is very useful as this type o' cable is used in alarm systems and can be purchased cheaply. Each pad unit has a two sockets for signal input and output, with t' input t' t' first pad unit comin' from t' controller. Blimey! Avast, me proud beauty! Any other units are then daisy chained t' t' first pad box. Well, blow me down! T' controller also has a built in launch countdown controller, me hearties, ya bilge rat, although this does have a bypass switch t' use t' controller in normal mode. Ya scallywag! On me controller I also added an accessory socket so that a large display can be connected t' display t' countdown sequence, me bucko, although this is nay included on t' schematic t' simplify t' circuit. Begad! T' main controller can also contain a rechargeable battery, ya bilge rat, although this does nay have t' be included. Begad! Nay all features o' me controller are shown on t' circuit diagram, me bucko, although you can easily add your own t' suit your needs. Avast! Below are a few pictures o' t' controller unit:

Notes:

Eight LED's are used t' indicate t' pad currently selected. Avast! Blimey! These LED's are connected t' a decade counter, ya bilge rat, arrr, matey, which sequences t' LED's when it receives a clock pulse.Only one LED can be lit at a time from t' decade counter, shiver me timbers, so although this circuit contains many LED's only a small drain us placed on t' battery. Blimey! Blimey! Arrr! Blimey! Blimey! Blimey! T' clock pulse for t' decade counter is generated by a 555 timer. Ahoy! Blimey! Blimey! Blimey! Although wired as an astable circuit, me bucko, t' 555 timer also has a push switch attached betwixt pins 2 and 6. T' pad selected will change each time t' switch is pressed, matey, although if t' switch is held down t' LED's will smartly sequence, matey, allowin' you t' change which pad unit you are usin' much quicker. T' speed o' this clock pulse can be changed by varyin' t' 1K resistors on t' 555 timer. Clock on t' pad selectin' decade counter is also connected t' one o' pins t' output connector. Begad! Blimey! This means that every time t' counter in t' controller advances, arrr, t' counter in each pad unit does t' same. Avast, me proud beauty! Blimey! Blimey! Blimey! That way you can have each pad unit wired t' a certain output o' t' counter, me hearties, arrr, and it will only listen t' its correct signal. Avast! Blimey! Ya scallywag! Blimey! Blimey! Blimey! T' countdown timer also works in a similar way although without t' switch t' advance t' counter. Begad! Blimey! Well, blow me down! Blimey! Blimey! Blimey! On t' countdown circuit t' enable input o' t' counter is connected t' output 7, makin' t' sequence stop when it reaches t' last LED. Arrr! Blimey! Blimey! Blimey! Output 7 is also wired t' t' launch line t' fire t' rocket when t' count finishes. Well, blow me down! Blimey! Blimey! Blimey! T' launch select switch will either power t' countdown circuit or t' give power t' t' launch line directly when t' launch switch is pressed, me bucko, dependin' upon its position. Blimey! Blimey! Blimey! Blimey! LED's are used t' indicate launch, continuity and armed. Well, blow me down! Blimey! Each pad will give a continuity output, although only when that pad is selected. Ahoy! Blimey! Arrr! Blimey! Blimey! Blimey! Therefore, ya bilge rat, me bucko, only one continuity LED is necessary. Blimey! Blimey! Blimey! Blimey! Dependin' on t' components used it is possible t' obtain a continuity current o' below 5mA, suitable for most ignitors. Arrr! Blimey! A reset output is also given t' ensure all counters are in sync with each other, although every time a pad unit is pugged in t' whole unit should be turned off and then back on. Aye aye! Blimey! This ensures all t' counters are workin' together, as if they were out o' sync t' incorrect rocket may be launched. Begad! Blimey! Begad! Blimey! Blimey! Blimey! T' block diagram below does nay show all t' features o' t' controller although does give a brief outline o' how t' whole unit goes together:

Below be t' circuit diagram for t' main controller:

CLICK TO ENLARGE

T' circuit diagarm for t' pad unit is very simple. Avast! Arrr! Six input lines receive t' signals from t' main controller. Begad! Well, blow me down! I don't think I need t' explain this part o' t' circuit in detail, although I will mention a few things. Well, blow me down! Firstly make sure that t' relay you choose can handle t' current from your battery launchin' t' ignitor. Aye aye! Don't think that just because you only have a 1Ah battery that be t' most current that will ever flow. A 1A battery will be able t' source a current much higher than one amp, ya bilge rat, although only for a short period o' time. Arrr! Well, me bucko, blow me down! Secondly please take note that launch + and launch - be t' power from a seperate lead acid or other type o' battery t' launch t' rocket. You can't use t' same battery as t' one powerin' t' main controller unit, as when t' ignitor is fired t' battery is shorted. Begad! This would then turn off t' controller unit and then subsequently turn off t' pad unit you are tryin' t' launch with. Also, each pad unit should have a different address. Aye aye! T' change this just connect it t' a different output o' t' decade counter. Begad! For example, arrr, for pad unit 3 any wires connected t' output 0 on t' decade counter in t' pad unit circuit would be connected t' output 2 instead.

CLICK TO ENLARGE

You will need t' construct this circuit on veroboard or some other form o' stripboard. As usual, me hearties, all IC's should be placed into holders t' prevent any damage when soldering. Begad! Avast! T' pinouts shown on t' schematic for t' NE555 timer are correct, me bucko, although t' pinouts for t' 4017B decade counter are shown below:

Not all pins on t' decade counter are used. All pins on t' circuit diagram correspond t' t' pinout diagram above. Well, blow me down! Finally I have included a charger circuit. Aye aye! I seperated this from t' circuit diagram as it is only optional, and t' circuit diagram is shown below:

T' square block is a voltage regulator, ya bilge rat, t' LM317T. Arrr! This should be mounted on a suitable heatsink t' make sure it doesn't overheat. Avast, me proud beauty! Well, blow me down! Then again, ya bilge rat, as t' above charger is only low current a heatsink may nay be necessary. Arrr! Use your own judgement and decide whether or nay you will need a heatsink. Begad! T' switch shown is t' turn t' charger on and off. For t' chargin' input just use some form o' DC adaptor. Aye aye! Here is a pinout diagram o' t' LM317T voltage regulator:

I only recommend buildin' this circuit if you have experience with electronics, as it is fairly complexed for beginners. Ya scallywag! This circuit is correct t' t' best o' me knowledge, although it is always best t' breadboard any circuit before makin' it. Ya scallywag! T' use o' different components such as optoisolators may result in t' circuit operatin' differently, me bucko, me bucko, and you may find a few changes need t' be made t' get t' circuit workin' perfectly.

Final EMRR Submission Notes:

As mentioned on t' description, ya bilge rat, it might take a bit o' tinkerin' t' get everythin' workin' smoothly as things vary with t' exact parts you use, arrr, for example t' OptoIsolators, matey, although both I and a friend have managed t' construct this system and have it fully workin' usin' t' schematics provided.