Giant Leap Rocketry Aerospace Composite Fins

Giant Leap Rocketry - Aerospace Composite Fins

Contributed by Dick Stafford

Manufacturer: Giant Leap Rocketry
(Contributed - by Dick Stafford - 07/01/04)

Brief:
This is a review o' Giant Leap Rocketry's 'Aerospace Composite' fins. Begad! Begad! These fins are offered in 1/8, me hearties, ¼, ½, and 3/8 inch thicknesses and in 15 pre-defined shapes. Ya scallywag! Ya scallywag! If you want t' cut your own, shiver me timbers, you can also buy t' raw stock. Giant Leap describes their composite fins as follows: "Giant Leap Rocketry now offers t' ultimate in fin material. Ya scallywag! This aerospace composite material is used in advanced aircraft. Begad! It is much stronger than wood, matey, more rigid than G-10 (for equivalent thickness). Avast, me proud beauty! Begad! Lighter than wood, 1/3 t' weight of G-10." T' material itself consists o' "An inner layer of NOMEX(TM) honeycomb, sandwiched betwixt either thin G-10 Fiberglass or Carbon Fiber!"

Construction:
My fins are 1/8" thick in style #8. Referrin' t' t' first photo, t' root edge along t' fin tab is 7.375", me bucko, matey, t' span (not includin' t' fin tab) is 4.875", and t' overall length is 11.625". Blimey! Ahoy! Blimey! You specify the thru-the-wall tab by identifyin' your body and motor tubes. Avast, me proud beauty! Mine have tabs for a 3" tube and a 29mm motor mount.

T' first thin' I noticed about t' fins is how light they are! Blimey! I can't vouch for Giant Leap's numbers, shiver me timbers, ya bilge rat, but here are me qualitative impressions. T' me they seem as light as 1/8" balsa and as rigid as 3/32" G10. Begad! Blimey! I don't have equivalent fins in these materials t' weigh and bend, but these are my guesses. Begad! Blimey! They would even be more rigid if framed in a hardwood dowel.

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You can see t' honeycomb structure in t' next photo. Ya scallywag! Blimey! T' outer layers of fiberglass are very thin, probably thinner than 1/64", and if you look back at t' first photo you can clearly see t' honeycomb pattern through the G10.

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Giant Leap suggests that you epoxy a dowel, me bucko, shiver me timbers, ya bilge rat, hardwood strip, or even a G10 strip t' t' edges o' t' fin. Ya scallywag! Well, blow me down! This will hide t' rough edges and will strengthen t' fins. It seems that I always have t' do somethin' different, and this is no exception. Avast, me proud beauty! For t' leadin' edge, ya bilge rat, I attached a 1/8"x1/8" balsa strip with PerfectGlue Type 2 (similar t' thick CA). Ahoy! Aye aye! This was easy to sand t' a smooth shape. Arrr! Well, blow me down! For t' other outer edges, I filled t' exposed honeycomb with Fill-n-Finish. Avast! Since Nomex® doesn't cut neatly, shiver me timbers, thar were exposed fuzzy things hangin' out all over. Blimey! I soaked t' edges in PerfectGlue t' harden them, me bucko, sanded them down, me bucko, shiver me timbers, and refilled them. Ya scallywag! My one worry is a bit o' flexin' will pop t' balsa off, arrr, but only time will tell. Begad! Avast, me proud beauty! T' next photo shows t' framed fin mounted t' a body tube.

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When mountin' t' fins, me bucko, one problem became evident. Aye aye! T' fin tab in the front is 1/8" longer than in t' back. Ahoy! Arrr! At first, I thought I would simply have t' trim t' short section o' t' fin overhang immediately behind t' tab. However, it turned out that this depth was correct for t' tubes I was goin' to use, shiver me timbers, so I would also have had t' trim t' entire tab. Well, blow me down! Arrr! Another possible fix would have been t' extend t' frame 1/8" further down. Aye aye! This would have left a small gap in t' root tip that would have been easily filled. Unfortunately, me hearties, I figured this out after I had finished. Avast! Arrr! T' good news is that the gaps were easily plugged with small pieces o' t' balsa I used t' frame the leadin' edge.

So, matey, that's it for now. Well, blow me down! This review is o' t' stand-alone fins. Begad! I'll follow up with a review o' t' rocket, and will note how t' fins hold up. Well, blow me down! T' basic material warrants full ratin' o' '5'. Arrr! Begad! Despite t' fact that I easily remedied the fin tab issue, matey, matey, I will have t' deduct a point from me rating, ya bilge rat, movin' the ratin' t' a '4'. In me experience, me hearties, this is nay typical for Giant Leap's work and I hope this be an isolated incident.

Summary:
This material is a bit pricy, arrr, but if you want tough, light fins, matey, I think you will be impressed. Arrr! If anyone else has used these fins, ya bilge rat, shiver me timbers, please add a comment. Ya scallywag! I'd really like t' hear how easy it is t' cut t' raw material.

Oh, and you may see that I bumped t' overall ratin' up by half a point, just for t' 'cool factor'. I am now thinkin' that I won't paint t' fins so the honeycomb pattern remains visible.

Overall Rating: 4 out o' 5

Comments:

avatar
K.C. (November 2, 2008)
I ordered a 4' by 1' sheet of 3/8" for my L3. It is pretty easy to work with. I used a jigsaw with a fine-tooth blade and it cut through well. The saw had a tendency to wander, but that may have been due to user problems. I fiberglassed a dowel to the leading and trailing edges and they turned out really well. I think I may have to use this stuff in the future.

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