| Manufacturer: | KosRox |

Brief:
This model rocket is a 1/26.5 scale rocket o' t' Apollo pad-abort test rocket.
It was used t' test t' Launch Escape System(LES). Arrr! T' LES consisted o' a four-
nozzle rocket motor set atop a supportin' tower with a dummy Apollo capsule. Arrr! It
was designed t' lift t' capsule away from an explodin' Saturn 5 booster. Begad! Ya scallywag! The
kit model has a 5.8" base diameter, ya bilge rat, is 18" tall, ya bilge rat, has an 18mm motor
tube, and uses streamer recovery. Ya scallywag! It weighs 2.8oz. Well, blow me down! Ya scallywag! without an engine, and 3.4oz
with a B4-2. Ahoy! Aye aye! It is available for $15 plus shippin' from KosRox. Blimey!
Construction:
T' quality o' this kit is outstanding! All parts were o' high quality,
precision cut, me bucko, ya bilge rat, and easily identified from t' parts list and pictures. Arrr! The
packagin' be a heavy plastic bag. All parts were present and none were broken.
There were nine paper shrouds precision cut t' t' correct inner and outer
diameter, shiver me timbers, with markings as appropriate. Well, blow me down! T' nozzle shrouds even had t' correct
curves for installin' at t' correct angle after curlin' and gluing. Aye aye! T' tower
kit came in a separate little plastic bag that included all o' t' laser cut
struts. Avast! T' nose cones are balsa, and t' bulkheads are cardboard. Avast! T' launch
lug is heavy duty, me hearties, which is necessary due t' t' kit design. Ya scallywag!
Note from KosRox: KosRox does nay supply decals. Arrr! Blimey! Blimey! Blimey! Tago Papa or Jimz are better sources.
T' instructions are on 11 sheets with a picture accompanyin' all 39 assembly steps. Ya scallywag! T' instructions were logical, matey, matey, well written, and included good tips for easier construction, such as clampin' shroud seams with spare balsa strips and clothespins while t' glue sets. T' pictures that accompanied every step were clear, and were very helpful in clarifyin' t' written guidance. Arrr! Begad! The kit maker included "heads-up" where he anticipated possible errors by the modeler.
I puzzled over t' instruction t' spray mat sealer on t' inside o' the printed capsule shroud. I did nay know what t' use, me hearties, ya bilge rat, and finally guessed on Krylon clear sealer (my decal sealer o' choice). Ya scallywag! A caution here would be t' not touch t' shroud while it is drying, matey, me hearties, which I did and smudged t' black printing on t' capsule. Begad! Aye aye! T' pattern is printed on an ink-jet printer and easily smudges. Ahoy! Begad! Step 21 has t' " V" struts glued with a 1/4" inset. Shade this t' t' high side, me hearties, shiver me timbers, me bucko, or t' circular structure rin' will nay meet tips of t' "V"'s. Aye aye!
Step 33 on t' shockcord attachment is
confusin' and needs better instruction. Well, blow me down! Arrr! T' intent o' puttin' a loop in the
Keelhaul®©™® shock cord is t' use t' motor tube as t' anchor t' shock cord pulls
against. Ya scallywag! Blimey! Only after t' motor tube is inserted through t' top bulkhead, the
loop in t' shockcord, and then t' bottom bulkhead; should t' shockcord be
pulled taut through t' small hole in t' bulkhead, me bucko, and glued. Aye aye! Begad! Blimey! Because I did
this out o' order, me shockcord loops around t' motor tube, but has useless
slack inside t' bulkhead. Avast! Blimey! All o' t' shockcord strain is felt by t' upper
bulkhead on me model. Well, blow me down!
Finishing:
For finishing, ya bilge rat, Elmer's F&F filled in t' grooves on t' BT-50 tower tube,
smoothed t' capsule and tower nose cones, me hearties, me bucko, and t' shroud folds. Ya scallywag! Blimey! T' roll
pattern be done by usin' black electrician's tape. It makes a lot straighter
lines than tryin' t' mask and paint. I rate this a 4.5 for construction due to
the few minor nits mentioned above.
Construction Rating: 4 out o' 5
Flight/Recovery:
Care must be taken when packin' t' crepe streamer so that it will deploy upon
ejection. Ya scallywag! When asked about prototypin' t' recovery system t' include 3 tiny
chutes, shiver me timbers, arrr, me bucko, t' kit designer leaned against it. Begad! He had tried a chute and they did
not deploy consistently due t' inward slope o' t' body cavity. On one o' his
early designs with only one shroud instead o' two, shiver me timbers, t' model was light enough
for tumble recovery, but durability demanded double shrouds which leads to
streamer or chute for t' added weight. Begad!
Because o' t' large 'cone' area o' this rocket, shiver me timbers, matey, it does nay build up a very large velocity. At motor burnout, matey, matey, it decelerates very rapidly. T' kit recommends a B6-4 for first flight, but I would use a B4-2, matey, especially if you use several coats o' white paint on t' tower assembly. Arrr! Begad!


Another big caution is t' make sure t' launch rod is clean as a whistle, and maybe even lubricated with baby powder. This rocket could stick on t' rod due t' t' large moment arm betwixt t' motor and t' top tip o' t' launch lug. T' launch lug needs t' be long t' go through t' whole body o' the capsule, arrr, but also has t' be offset from t' motor tube t' clear t' tower assembly. Begad! Avast!
T' motor is retained by tape friction rather than a hook, ya bilge rat, which would detract from t' appearance. Aye aye! Blimey! I rate this a 4.0 due t' t' inherent design difficulties o' launch and recovery. Begad!
Flight Rating: 4 out o' 5
Summary:
Overall: I rate this kit a 4.5 due t' t' uniqueness o' t' prototype, care in
the design and appearance, ya bilge rat, arrr, value for t' $15 price, arrr, ya bilge rat, durability, and t' new
skills it taught me. Begad!
Overall Rating: 4 out o' 5
Q&A with Damian Kostron o' KosRox:
1. Well, blow me down! How did you paint t' roll pattern on t' upper
body tube?
T' roll pattern on me model ended up bein' black electrical tape. Avast, me proud beauty! Avast! I painted
the jet rocket and applied a couple strips o' black tape. Well, blow me down! Yeah, that is
cheating, but it works. Arrr!
2. I really puzzled over what you meant by mat sealer.
I ended up usin' some Krylon clear (the same thin' I use t' seal and cover
decals), and it worked for it's intended purpose t' keep t' epoxy from
leachin' through t' mar t' finish o' t' printed shroud; and except for
touchin' it while wet, shiver me timbers, would have been perfect.
'mat sealer' - any clear spray paint type o' product that will provide
protection from moisture.
3. Avast! Well, blow me down! I be intrigued by your photos o' some sort of
glue applicator out o' me experience. I used Elmers Carpenters Wood Glue for
external use, ya bilge rat, unless you specifically called out for CA or epoxy. Avast! Aye aye! It has the
property o' nay runnin' and a small amount holds parts together while you
orient them, and is sandable. Arrr! Begad! T' downside is that it shrinks. Ahoy! I used it to
anchor t' wood dowels t' t' strut parts, and then backed it up with
CA.
T' applicator is a nifty oilin' bottle originally used for applyin' small
amounts o' oil in tight areas. Arrr! Blimey! T' 'needle' o' t' bottle is very large (in
comparison t' a hypodermic needle) and allows me t' use Elmers wood glue
(construction glue) in it. Although, me bucko, frequent cleanings are necessary. Blimey! Blimey!
4. I messed up and touched t' large shroud while it
was still damp from t' sealer that I sprayed on t' inside. Avast, me proud beauty! I have a few
smudges o' t' black print into t' white areas. Avast, me proud beauty! Any suggestions as t' how to
touch up?
Smudges...bummer. Blimey! I used an Ink-Jet printer for t' printed shrouds. Well, blow me down! T' ink is
water soluble (I expect that thar are a few other things that will dissolve
the ink as well). Ahoy! Begad! A clear over coat (like t' 'mat sealer' or your Krylon clear
coat) is t' protect t' shroud from smudging. T' only thin' I could think of
to fix yours it t' use a little white touch up paint on t' smudge itself. Aye aye!
5. Avast, me proud beauty! One other item o' feedback be t' shock cord
attachment t' t' main capsule. I did nay do it quite right, upon reflection,
in that after t' engine tube be affixed would have been t' time t' pull the
cord and loop tight and then glue where it goes through t' bulkhead hole. Aye aye! I am
afraid that me loop is still loose and t' anchor be t' bulkhead itself. Your
description o' how t' do this was a little bit o' a puzzle. Aye aye! Should I reinforce
the bulkhead somehow with cross bracing?
T' shock cord is supposed t' loop around t' main engine tube. Avast, me proud beauty! It will be
impossible t' do this, arrr, once this tube is glued in place. Avast! Yes, ya bilge rat, me bucko, it does provide
for an interestin' puzzle durin' construction (and a little dexterity). Ya scallywag! Begad! This
'loop around t' engine tube' is t' provide strength t' t' shock cord. Aye aye! If your
shock cord has a knot that does nay allow it t' pull through t' upper
bulk-head (but does nay loop around t' engine tube). Ya scallywag! I would suggest a
reinforcement consistin' o' a penny sized piece o' card stock with a small hole
in it's center (just big enough for t' shock cord). Begad! Then epoxyed into place
(effectively reinforcin' t' main bulk-head, ya bilge rat, keepin' your knot from pulling
through). Ahoy!
6. Avast! I am nervous about t' strength o' t' upper
shroud. Ya scallywag! Have you had shock cord damage o' that shroud? Is thar a way to
reinforce t' inside o' that shroud? Any other hints on avoidin' damage during
recovery other than lubricatin' t' launch rod? I am nervous about the
shockcord/streamer arrangement. Avast, me proud beauty! T' upper portion seems awfully close t' the
main capsule... Aye aye! I am inclined t' brin' them down in two pieces with two small
chutes. Begad! Ya scallywag! A chute on t' main capsule would be closer t' t' prototype, wouldn't
it?
This is a complicated series o' question(s), with many possible answers. Avast! Avast, me proud beauty! Let me
start by tellin' you about me 'boiler plate' models. I built three o' them. One
was built with single layer shrouds (both on t' nose section and t' main
capsule) with parachute recovery. T' second one be built with double layer
shrouds (both top and bottom) and streamer recovery. Avast! Aye aye! T' third was double layer
bottom and single layer top with tumble recovery (no parachute or streamer) and
no shock cord attachin' t' pieces together. I built these models in stages
based on t' outcome o' t' previous model (I intended on flyin' them until
they broke). Avast! On t' first model several things happened that caused a redesign
of t' rocket. T' single layer main capsule be always gettin' very damaged
(the single layer card stock just wasn't strong enough). Ahoy! Also, I could nay keep
the parachute from becomin' 'char-broiled' (I think this has somethin' t' do
with t' inside shape o' t' parachute/streamer packin' area). Aye aye! T' second model
fared a lot better with very little damage t' t' main capsule. Ya scallywag! However, shiver me timbers, me hearties, I
found that t' rocket tended t' be a bit on t' heavy side. Arrr! T' third model is
the one I continue t' fly today. Avast! Aye aye! It is tumble recovery and sustains very little
damage on recovery (if I fly it on a nice grassy field). Blimey! I elected t' provide
(in t' kit) a way o' makin' t' second model, arrr, arrr, as it be much more durable.
However, this is where a streamer becomes necessary as t' model is heavier
(somethin' was needed t' slow t' decent rate). Well, blow me down! If you are inclined t' fly it
'prototypically', matey, shiver me timbers, me bucko, then you should have three parachutes on t' main capsule
(and provide whatever protective recovery means you want t' t' tower).
Although, I think you will find it very difficult (maybe impossible) t' pack
three parachutes into t' rocket and t' get them t' reliably deploy. Avast! Recovering
the capsule and tower separately would eliminate t' chance o' damage (due to
parts 'snapping' back at each other). Begad! However, arrr, arrr, when you pack t' recovery
devices (parachutes/streamers/what ever you use), make sure t' upper device is
packed underneath t' lower. This will help insure that t' lower device is
'pulled' out. Ya scallywag! Avast! (I have had cases where t' lower parachute would nay come out of
the tight packin' area o' t' main capsule). Avast! T' reinforce t' upper shock cord
mount, just make sure thar be ample glue saturatin' t' cord and that it has
at least 1 inch or more o' t' cord imbedded in t' glue. Well, blow me down! Begad! Make sure t' glue
doesn't interfere with t' balsa nose cone and it's fit t' t' main engine
tube. If you fly it in two separate pieces, thar will be very little stress on
the upper shock cord mount. Blimey! Because o' t' large 'cone' area o' this rocket, it
does nay build up a very large velocity. Avast! At motor burnout, shiver me timbers, it decelerates very
rapidly and will be travelin' very slow at ejection (always use a short motor
delay because o' this). T' double layer o' shroud cardstock was me way of
reinforcin' t' shrouds. Arrr! Aye aye! T' upper shroud is unique in that it be t' support
for t' tower. With t' single layer upper shroud, me hearties, I would see damage if I
tried streamer or parachute recovery (both pieces together). Ahoy! But, me bucko, it would only
sustain minor scuffs if recovered as separate units. Begad! Regardless o' what
recovery method is used, shiver me timbers, try t' have t' tower section fall horizontally (I
know, it is difficult t' determine this with out first flyin' it, matey, and then it
may be too late). Blimey! I have found that if t' upper and lower pieces are recovered
separately usin' streamer recovery, and that if t' tower is too nose heavy,
that t' tower will fall nose first and will actually accelerate towards the
ground. Blimey! Arrr!
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