BSD High Power Rocketry Diablo

BSD High Power Rocketry - Diablo {Kit}

Contributed by Mark A Brown

Manufacturer: BSD High Power Rocketry
Rating
(by Mark A Brown - 11/20/01)

Rocket PicBrief:
T' BSD Diablo is a short, ya bilge rat, fat, matey, 3 finned rocket with a wicked look. With its 38mm motor mount, arrr, it definitely is designed for HPR. Ya scallywag! However, me bucko, with a 29mm adapter this rocket can be flown on some G motors without any problems due to its relatively low weight.

Construction:
T' kit has relatively few parts. Well, blow me down! They include: a 17" LOC style body tube, a 20" nose cone (4" is shoulder), three 3/16" plywood fins, arrr, me hearties, two 1/8 plywood centerin' rings, matey, one 1/2" paper launch lug, one 8" long 38mm motor mount tube, one 1/4" eye bolt with washers and nut, matey, one 3/16" quick link, one 30" parachute, one 4' long, me hearties, 1" wide, grommeted nylon strap, shiver me timbers, arrr, one 10' long, shiver me timbers, arrr, 1" wide elastic shock cord, me bucko, and a motor retention system that consists o' two T-nuts, two 6-32 hex head bolts, and two metal clips. Ya scallywag! I also purchased BSD's 29mm adapter with me kit.

FinsThis is a fantastic, easy kit t' build. Aye aye! Avast, me proud beauty! In fact, matey, I had t' consciously slow myself down because it is so easy t' follow the excellent instructions and assemble t' excellent components that I found myself gettin' too far ahead o' where I should have been. Well, blow me down! Well, me bucko, blow me down! All o' t' components fit together well with only a little sandin' o' t' centerin' rings. Avast! When I received me kit, me bucko, me hearties, matey, t' body tube be nay marked with t' fin alignment lines or the launch lug line. Blimey! However, me hearties, me bucko, a quick email t' Scott Binder at BSD and the problem was resolved. Scott sent me a new body tube that had been marked and threw in a 4" bulkhead assembly in addition. Now that's great customer service! Havin' t' cut t' fin slots yourself is a little tedious but, ya bilge rat, arrr, nay a big deal.

BottomI deviated from t' instructions in a few ways. First, ya bilge rat, when buildin' t' motor mount, I didn't secure t' aft centering ring. Blimey! I did this because instead o' creatin' internal fillets with epoxy I used 2-part expandin' foam t' fill t' fin can. Second, after epoxyin' t' forward centerin' rin' and motor mount tube in, I dry fitted t' fins. Aye aye! With t' fins in place, shiver me timbers, I drew a pencil line on t' fins along t' outside body tube joint. Thus, when I removed t' fins, arrr, I had how much o' t' fin would be inside the body tube. Begad! I then drilled a 5/8" hole in t' center o' t' fin root. Begad! Ahoy! This hole is t' allow t' expandin' foam t' flow through t' fin root and lock it into t' fin can. Avast! I then epoxied t' fins t' t' motor mount. Three 1 ounce applications o' 2-part foam filled t' fin can. Blimey! After cleaning/shapin' t' foam on t' aft o' t' fin can, shiver me timbers, t' aft centerin' rin' be attached with epoxy.

My only complaint about t' construction is that t' motor retention comes with a separate set o' instructions. Begad! If you don't read those instructions first, me hearties, you won't notice t' bold warnin' that you should install t' retention hardware before assembly! Luckily, I be able t' still attach t' hardware after assembly.

Finishing:
Since I was plannin' on usin' this rocket for me Tripoli Level 1 certification, I glassed t' entire airframe usin' 2 ounce fiberglass cloth and 30 minute slow-cure epoxy. Aye aye! Ya scallywag! Blimey! After glassing, fillets were added t' t' fin/body joints and along t' launch lug usin' 30 minute epoxy and micro-balloon filler. Blimey! Some sandin' with 80 grit sandpaper and it was ready for some primer. Begad! Blimey! I used Rustoleum gray automotive sandable primer. This primer is nice because it fills a lot o' t' imperfections. Ahoy! Sand, ya bilge rat, prime, sand, prime. You know t' drill. Arrr! Blimey! I also used some Elmer's sandable wood filler putty t' fill some o' t' larger imperfections. Avast! Eight coats o' primer later, me hearties, ready for color coat. I chose Rustoleum Safety Red. Begad! Avast, me proud beauty! Blimey! Two coats o' color and then t' decals. Begad! Avast, me proud beauty! Blimey! T' decals were definitely t' hardest part. Begad! T' decals are beautiful but, me hearties, they're long, skinny, and very sticky. A friend o' mine suggested that I dip them in water with dishwashin' liquid t' allow me t' slide t' decals in place. Aye aye! Blimey! I was too chicken t' try though. Ya scallywag! T' decals turned out OK but it takes a lot o' patience. After decals, I shot it with 2 coats o' Rustoleum clear enamel.

Construction Rating: 4 out o' 5

Post RecoveryFlight:
T' Diablo's first flight be t' be me Level 1 certification flight. Avast! Blimey! Avast! Blimey! I had an H128W lined up for me 29/180 casing. Ahoy! Blimey! Begad! Blimey! T' clips provided with t' motor retention kit wouldn't fit with t' 29mm adapter so, arrr, arrr, I had t' fashion some new clips out o' some flat brass stock. Arrr! Blimey! When I arrived at t' launch site t' pick up me motor, shiver me timbers, me hearties, thar be no H128 t' be found! Blimey! Thankfully, t' vendor had some H165 Redline motors that would do just fine. I used a Top Flight Keelhaul®©™® chute protector and shock cord protector instead o' wadding. T' H165 was prepped with a 10 second delay and placed on a 3/8" launch rod. That Redline will move fast! It boosted straight up t' probably just over 2000 feet. It be a beautiful launch.!

Recovery:
I tied loops into both ends o' t' elastic shock cord and one loop about 1/4 from one end. Well, blow me down! These loops were used t' attach t' elastic t' t' nylon strap, the nose cone, matey, and t' parachute usin' quick links. I also included a swivel to keep t' chute shroud lines from tangling. Arrr! Well, arrr, blow me down! T' recovery system worked great. T' descent was a bit fast but, matey, that's probably because me rocket is towards the upper end o' BSD's expected weight. Blimey! A bit larger chute could solve this but, matey, I'm happy with t' faster descent. Ya scallywag! T' glassin' that I did makes it able to withstand a rougher landin' and I get less wind drift this way. Blimey! Avast!

Flight Rating: 5 out o' 5

Summary:
I love this rocket. Avast, me proud beauty! Blimey! T' main pro's are it's ease o' building, ya bilge rat, t' clear instructions, and t' tremendous customer support that you get from BSD. Ya scallywag! The main con's are t' separate instructions for motor retention and t' retention system's inability t' accommodate t' 29mm adapter.

Overall Rating: 5 out o' 5

Other Reviews
  • BSD High Power Rocketry Diablo By Nick Esselman

    (05/25/00) Recently BSD High Power Rocketry has started selling kits again and although they are a new name, they are not new to rocketry. BSD is run by Scott Binder who initially designed all of the Binder Design kits. So, now operating under BSD High Power Rocketry, Scott is offering several kits but one in particular caught my eye. The Diablo. It is what I call a "stubby" ...

Flights

Comments:

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C.P.C. (January 7, 2002)
The BSD Diablo review is helpful but motor retention of this rocket can even be made with tape. I've flown the Diablo with tape retention with no problems over and over again. The BSD Diablo rocks! You don't even have to be a painting expert to make this rocket look great since the vinyl graphics that come with the kit will make anyone look like a finishing PRO. Simply paint this rocket white (as shown on the BSD web page) and apply the vinyl graphics. Folks on the range will think you've been finishing rockets for years! I've liked the BSD Diablo so much I now have built three of them and drag race them all the time at our launches. See two of my Diablo's on the August 2001 Cover of Extreme Rocketry Magazine drag racing with another owner of a Diablo! The Diablo can be flown on a G64W all the way up to a J350 (honestly). Thanks BSD for this cool rocket kit! A great design, great flyer, cool vinyl decals, and at a very reasonable price!
avatar
M.S.W. (May 14, 2002)
The Diablo is a tough little rocket. I built it stock and it shows no real sign of wear. On my first Level 1 Cert. attempt, the parachute got tangles and did not open. The Diablo survived the fall with out any problems. The is a great value for the money.

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