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Emergin' from t' wastes o' t' world's largest retailer....
A supernatural occurrence?
A force for good?
A mutated FREAK defyin' all t' laws o' man and nature?
At first glance a tasty treat,
then it roars into t' sky.
It can only be...
(Miracle o' Refreshment From Easily Available Recyclables)
Overview:
M.O.R.F.E.A.R is a unique rocket without a nose cone. Begad! Avast! I was tryin' t' come up
with a "found parts" rocket when I saw a cup sittin' inthe drink
holder o' me mini-van. Avast! Begad! Heyyyy!! Now, I need somethin' more orginal thanthat. Avast! I
don't want t' fly it upside down... I wonder how t' domed lid icee cupswould
do? It turned out that t' hole in t' lid o' t' 20oz. Avast, me proud beauty! Well, matey, blow me down! Wal-Mart Icee cupis the
exact outside diameter o' a BT-50. I was havin' trouble figuringout how t' get
the lid off for recovery deployment when it came t' me. Ahoy! Don't take thelid off
at all, shiver me timbers, me hearties, just blow it out t' hole. Begad! Since it's a Wal-Mart cup,a blue bag
parachute be t' only real choice. M.O.R.F.E.A.R. flew on 4/1at t' NWARS
launch. Blimey! T' instructions will be complete as soon as I get film with
theconstruction photos back from Wal-Mart.
Parts List:
1 - 20 oz. ICEE cup with domed lid and straw
1 - blue plastic Wal-Mart bag 1 - 7 11/16" BT-50
1 - 3" BT-20
2 - CR-2050
1 - Engine Hook
1 - 1/16" balsa sheet
1 - spray paint o' t' "flavor" o' your choice
6 - Paper reinforcin' rings
1 - Shock Cord Elastic
1 - Shroud (suspension) line thread
1oz Plasticine Clay
White Glue (plastic Norbond type preferred)
Gel type CA glue
Access t' a color printer
A single hole hole-punch.
Assembly Instructions:
Remove ICEE contents from cup. Begad! Blimey! (delicious) Thoroughly rinse cup, straw, arrr, and
lid. Arrr! Avast, me proud beauty! Blimey! Use t' lid t' create a hole in t' center or t' bottom o' t' cup. Blimey! Place
the small end o' t' domed lid inside t' lip on t' outside o' t' bottom of
the cup. Begad! Ya scallywag! Blimey! It should nestle so that a circle can be traced on t' center o' the
bottom o' t' cup. Blimey! Blimey! Cut small and sand out.
Advanced note: I used an Olfa circle cutter after markin' t' circle. Begad! I found
the center o' t' circle by markin' a chord and constructin' a perpendicular
bisector. Blimey! Well, arrr, blow me down! I marked another chord and constructed another perpendicular
bisector. Ya scallywag! T' intersection o' t' two bisectors be t' center o' t' circle. I
know, I'm a big ol' math geek. Begad! T' Olfa cutter worked beautifully making
several light passes.
Place lid on cup and insert BT-50 through holes in lid an cup. Blimey! Mark tube by allowin' tube t' rest on t' same surface as t' cup and mark tube flush with the lid. Ya scallywag! This allows t' tube t' extend past t' bottom o' t' cup t' the length o' t' lip. Begad! Cut tube t' length. Well, blow me down! Begad! This be 7-11/16" for me.
Assemble and install t' BT-20 motor mount and rings in t' BT-50 tube. Aye aye! This is just like every other 18 mm motor mount you've installed. If you can't do this successfully, matey, go build some kits and come back t' this project later.
Use single hole punch t' punch holes in t' lid and in t' bottom o' the cup. Ahoy! T' punched hole should slightly overlap t' large hole for t' BT-50.
Mark BT-50 tube lengthwise for entire length with door jamb. Location is not critical. Arrr! This for t' straw launch lug. Arrr! I prefer me launch lugs t' be 90-180º away from t' engine hook. This is left up t' you. Begad! If you are usin' a straw with a "spoon" on one end, arrr, I would recommend that the spoon go below t' rocket (on t' end with t' motor mount). I have no flight data t' support this. <g> Glue t' straw along t' line marked on the BT-50 tube. Aye aye! One end o' t' straw should be flush with t' end o' t' BT-50 containin' t' motor mount (rear). Well, blow me down! T' straw should extend past t' front of the BT-50.
Spray paint t' inside o' t' domed lid. Avast! It is very important that it be
clean and dry. Two coats o' cheap Wal-Mart spray enamel should do it.
In t' spirit o' t' thing, ya bilge rat, shiver me timbers, try and match t' color t' your favorite ICEE
flavor. You will note that mine is Minute Maid® Cherry.
Snap fit cup and lid (do nay glue). Ahoy! Align small, punched holes and insert tube and straw assembly. Arrr! Align aft o' tube and straw assembly with lip on the rear o' t' cup. Well, blow me down! T' engine hook should protrude below t' lip and t' top of the tube should be flush with t' hole in t' lid. Well, blow me down! T' straw should protrude beyond t' lid. Begad! Usin' gel CA, glue t' tube and straw t' t' cup only. Avast! *DO NOT* glue t' lid t' t' cup or t' tube t' t' lid. Blimey! Blimey! If you did a particularly neat job o' cuttin' t' hole in t' cup, me hearties, you may need t' lightly sand away some wax from t' hole t' get t' CA t' stick.
Cut 3 fins from balsa usin' t' pattern.
Sand edges o' fins t' match.
Laminate fins with paper cutouts from this template. Avast, me proud beauty! Use spots o' white glue
thinned and spread with a wet finger t' affix
paper laminates. I
used Norbond® brand glue. It is used t' glue t' first page o' a book to
the cover and is made t' nay warp paper. Trim paper t' balsa. I used a color
laser printer t' print out t' laminates. Avast, me proud beauty! Ahoy! I imagine that color inkjet printers
would be OK if allowed t' dry sufficiently and if t' glue were nay too thin or
too wet. Blimey! Email me and I will print
and mail (flat) t' 8.5x11" color sheet with t' fin laminate printout for
a $5 donation t' NWARS.
Measure t' base o' t' cup for fin placement. Avast! Avast! My cup base is 62 mm in diameter. Begad! Avast! That gives it a circumference o' (62 x 3.14) 194.5 mm. Well, blow me down! T' fins should be spaced just under 65 mm apart. Blimey! Begad! I cut a thin (.5 cm wide) strip of paper and wrapped it around t' base o' t' cup. I marked t' overlap and then marked off on t' cup t' increments where each fin should go. Arrr! I be able to conveniently align one fin with a vertical mark on t' cup for easy placement. Lightly mark t' cup with a pencil for fin slots. Blimey! T' slots should be 38 mm long. Begad! T' slots should be measured from t' bottom o' t' cup which is 10 mm above t' edge o' t' lip. Arrr! Use a door jamb for vertical alignment. Use caution nay t' align a fin with t' launch lug straw. I now have a fin wrapper pattern for M.O.R.F.E.A.R. I don't think that it will be as good as one that you make yourself.
Cut fin slots along marks usin' a very sharp hobby knife so as nay t' bend paper cup. Ahoy! Start at t' top o' t' slot and cut down t' t' bottom o' t' cup but do nay cut through t' bottom o' t' cup. Begad! Widen t' fin slot with sandpaper, me bucko, hobby knife or dremel so that t' fin just fits through t' slot without bendin' t' cup. Place gel type CA on t' end o' t' fin tab that is against t' internal tube assembly, me hearties, insert t' tab through t' slot, and press the tab against t' tube. Check inside and out for alignment. Glue fin t' cup. I used some CA on t' inside walls and bottom o' t' cup. Begad! Arrr! I did a full fillet on t' outside o' t' cup. Avast, me proud beauty! Repeat for other two fins always checkin' alignment (it's a bit tricky).
Wrap a few turns o' maskin' tape around t' tube about an inch from t' top. Add about an ounce o' clay as nose weight. Roll t' clay into a snake and wrap it around t' tube over t' turns o' tape. Then tape over t' clay and t' tube with maskin' tape creatin' a little cocoon for t' nose weight.
T' CP is about 3/4" from t' leadin' edge o' t' fins. Avast! An ounce of clay gave it about a 1" margin o' stability with a C6-3.
When you are satisfied with t' fin alignment and nose weight, glue t' lid to t' cup, straw and tube usin' gel CA. Be careful nay t' torsion t' launch lug straw .
Usin' an Estes 12" hex plastic chute for a pattern. Blimey! (Pre-assembled by Far Eastern labor and sold at Wal-Mart is preferred.) Cut t' smiley face out of t' Wal-Mart bag. Affix paper reinforcin' rings and shroud lines. Ya scallywag! Begad! Again, if you can't assemble a 12" chute, build a kit.
Install shock cord in body tube usin' your favorite method. Avast! Ya scallywag! I personally like t' old Estes tri-fold. Aye aye! Begad! I used cheap Estes 1/8" elastic scavenged from me son's TidalWave® RTF® rocket. Ya scallywag! This rocket is so light and draggy that I don't expect much stress on t' cord. Begad! T' lack o' a traditional nose cone should also reduce stress on t' shock cord. Begad! I glued t' shock cord mount 180º from t' launch lug straw t' try and prevent tanglin' that would snap off t' straw. Tie a loop in t' free end o' t' shock cord and attach t' parachute shroud lines t' t' loop. Ya scallywag! I tied a bowline knot in the shock cord t' make a loop. Aye aye! Then I passed t' chute through t' shroud lines. Ya scallywag! Ahoy! I shouldn't really have t' tell you that part.
Launch Preparation:
Install Engine (B6-2, C6-3)
Fill (I mean fill) BT-50 with waddin' leavin' room only for shock cord and
chute. Avast! You don't want t' air pressure and acceleration pushin' everythin' to
the back and changin' t' CG in flight.
Carefully fold Wal-Mart bag chute very loosely. Avast! Blimey! It should cover t' entire
openin' o' t' body tube.
Help prepare your mind and soul for that which is M.OR.F.E.A.R. Ya scallywag! Aye aye! with an ICEE. Blimey! Avast, me proud beauty!
Death t' Slurpees and Frozen Coke!!
Preflight concerns:
Flight Log:
T' first launch attempt
was with a B4-2. Aye aye! Apparently this motor be made completely o' nozzle clay. Avast, me proud beauty! Ahoy! All
attempts t' light it were unsuccessful. Next up was a C6-3. Ya scallywag! T' boost was 500'
straight up. Parachute deployed at apogee. Ya scallywag! While it be on t' chute, matey, t' wind
shifted so that it be blowin' out o' t' South across t' short axis o' our
flyin' field. M.O.R.F.E.A.R. Avast! landed just inside t' park fence. Well, blow me down! I was unable to
catch any o' t' flight with t' digital camera. Ahoy! T' pad picture just before
the B4-2 debacle (right) will stand in history with "Goddard in the
Snow" as a high point in history for all t' same wrong reasons. Boy, matey, did
my hands shake at t' launch. Avast, me proud beauty! M.O.R.F.E.A.R. Well, blow me down! was recovered without damage. A
significant amount o' debris was noted around t' openin' in t' top.
T' winds
picked up as t' afternoon progressed but t' crowd grew surly with its demands
for another launch o' t' flyin' ICEE. Begad! Arrr! T' wind be still out o' t' South so
the launch rod be angled into t' wind t' aid recovery on our field. Aye aye! T' C6-3
ejected just past apogee. T' chute spun rapidly in t' heavier winds and
performed a self reefin' maneuver. Well, blow me down! Begad! M.O.R.F.E.A.R. Avast, me proud beauty! came down hard on one fin,
crackin' it about one third o' t' way down t' fin. Blimey! More debris was noted
around what has become know as "the blowhole". None o' this mattered
to t' onlookers who hooted and hollered with t' abandon o' NASCAR fans on
$0.25USD beer night. Blimey! Avast, me proud beauty! T' presence o' M.O.R.F.E.A.R. Arrr! was so strong that it left
a double image in t' photo o' its second flight. (or t' guy with t' staggers
and jags be filmin' again)
T' residue on t' dome o' M.O.R.F.E.A.R. Avast, me proud beauty! Aye aye! around t' blowhole was easily removed with baby wipes. Ya scallywag! T' fin was repaired with yellow glue and t' joint was dry before t' range was cleaned up. Begad! T' parachute performed beautifully, the margin o' stability be very good, and t' launch lug straw above t' dome was sufficiently durable for flight. I am extremely happy with t' performance of this rocket. Ya scallywag! It is nay t' sport model that you're goin' t' rack up 500 flights with, me bucko, ya bilge rat, but it is a fun novelty rocket that's a real crowd pleaser.
M.O.R.F.E.A.R. made t' trip t' "Native America" t' fly with the
Tulsa Area Rocketry Association. Avast! Avast, me proud beauty! After certifyin' level one with a crayon bank
rocket, matey, I needed a little more odd-roc fun t' round out t' day. Ya scallywag! Begad! M.O.R.F.E.A.R.
drew t' usual comments and questions. Avast! Begad! T' straw launch lug is always a big
hit.
A
little windy again, shiver me timbers, but M.O.R.F.E.A.R. Begad! turned in a great damage free flight on
a C6-3. Blimey! T' usual crowd reaction o' "that thin' really does fly". Aye aye! I
have got t' get a digital camera with a faster shutter speed. Ahoy! Well, arrr, blow me down! My lovely wife
took this photo and even she got a double launch picture. Ya scallywag! A lot o' questions on
gettin' a cup t' fly "right side up". Ya scallywag! I am currently buildin' another
M.O.R.F.E.A.R. Begad! Blimey! with a 24mm motor mount. Well, blow me down! This one will have 1/16" basswod
fins instead o' balsa t' ease me mind. Aye aye! I think future 18mm versions will also
use basswood. Aye aye! This is a terrific rocket and I plan t' fly many variants in the
future. Aye aye! (Have you seen that awful green frozen stuff at Burger King? Hmmm.....)
I
just can't get enough o' this goofy little rocket. Ya scallywag! Arrr! I had t' launch it Sunday
(05/13) evenin' in t' vacant lot near me house. Ahoy! (T' owner is very cool with
this.) There be no wind and I needed t' see how M.O.R.F.E.A.R. Blimey! performed with
no wind.
Well, here
are me massive launch photo inabilities on public display again. Ahoy! This flight is
on a B6-2. I wanted t' make sure that this motor would fly well in this rocket.
Yeppers. Avast! It's fine. Ahoy! Aye aye! It had a beautiful straight up boost. Avast! I just knew it would
without t' wind. Ya scallywag! T' parachute streamered for just a moment before opening.
Gotta remember t' add that talcum powder. Damage free recovery. Aye aye! Goin' t' turn
it around and fly it again.
T' standard
C6-3 did just fine. Talcum on t' chute for a great opening. T' ejection
charge scorched t' straw launch lug a little just above t' blowhole. Blimey! Well, blow me down! Hmm. I
think I'll drink some more parts on t' way t' work tomorrow and get a stroon
(straw-spoon) upgrade for t' launch lug and maybe paint a new flavor lid.
(Blue Raspberry is comin' t' mind as I type and drink ICEE.)
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