Construction

For intructions I downloaded t' original Estes instructions from t' JimZ website. Well, blow me down! Aye aye! Blimey!  I made fin patterns by upscalin' t' JimZ patterns. Ya scallywag! Blimey!  I then cut out t' fins from t' 3/32" balsa stock. Ahoy!  I added a section t' t' root edge o' t' main fins as I intended t' make through t' wall fins. Well, arrr, blow me down! Blimey!  I rounded t' fore and aft ends o' t' main fins as well as t' small secondary fins.  I built t' engine mount in t' standard fashion, and added centerin' rings cut from some cardboard stock. Ya scallywag!  T' two body tubes were glued together with t' coupler. Avast! Blimey!  I inserted t' engine mount into t' body tube and allowed t' glue t' dry. Aye aye! Arrr! Blimey!  Once t' glue be dry I cut slits into t' aft o' t' tube large enough for t' main fin mounts. Avast! Ya scallywag! Blimey!  I glued t' main fins on and allowed them t' dry. Avast, me proud beauty!  I then lined up t' seconday fins above t' main fins and glued them on. Ahoy! Ya scallywag! Blimey!  Glue fillets were applied t' all t' fins.  I then created t' raceway out o' t' 1/8" balsa strip and glued it on, filletin' it as well.  T' forward thrusters were also made from 1/8" stock, shiver me timbers, and glued on in line with t' fins. Begad! Aye aye! Blimey!  I cut two launch lugs each about 3/4" long, and mounted them on some thin cardboard. Avast, me proud beauty! Blimey!  T' lugs were then glued t' t' side o' t' rocket as well, spaced along a side away from t' raceway. Avast, me proud beauty!  T' final bit o' buildin' on t' body was t' create t' three raised bands around t' body. Ya scallywag!  One band goes directly t' t' aft o' t' small secondary fins, ya bilge rat, me bucko, another directly t' t' aft o' t' foward thrusters, and t' last just above t' fore end o' t' raceway. Avast! Arrr! Blimey!  I made t' bands from t' facecard frome an Estes rocket kit.  T' bands are about 1/4" wide and wrap around t' circumference o' t' body tube.  T' wraps were glued on with white glue.  Finally I added a shock cord usin' t' standard tri-fold method, shiver me timbers, ya bilge rat, substitutin' fabric elastic for t' typical rubber cord. Begad!  For a rocket this size I have had fair winds with this type o' cord. Well, blow me down! Blimey!  Constuction went well, ya bilge rat, ya bilge rat, matey, proceedin' without any problems.