Manufacturer: | Scratch |
Brief:
This odd rocket is a super-sized beer bottle bank, converted t' a 29mm powered medium power rocket. Avast, me proud beauty! Well, matey, blow me down! It features Lexan
fins so it looks like just a bottle on t' pad and in flight.
Construction:
Parts list:
When I saw t' bottle bank full o' popcorn for $8 at Biglots, I knew I had found me next odd-rocket airframe. Begad! It came complete with a snap on plastic bottle cap with a doubloon slot.
T' plan was t' essentially build a rocket in a bottle, shiver me timbers, me hearties, with t' thin walled bank bein' mostly a non-structural facade.
I found a mailin' tube that was a press fit into t' mouth o' t' bottle. Well, ya bilge rat, blow me down! I used a hole saw
to cut a hole in t' bottom o' t' bottle. Avast, me proud beauty! Arrr! I used Clementine fruit crate plywood and hole saws t' cut three centering
rings for t' motor mount in t' mailin' tube. Avast! I glued two o' those rings together for a double thickness aft rin' to
support t' necessary motor retention hardware.
A length o' steel cable with ferrules were used for t' lower portion o' t' recovery harness. Begad! It be sized to end just below t' upper lip o' t' mailin' tube.
Lexan sheets from t' hardware store were cut with a scroll saw t' form t' fins. Avast, me proud beauty! Aye aye! Gettin' t' double through the wall slots just right was a bit tricky. Ya scallywag! Avast! T' fins go through t' outer bank wall, through t' inner mailin' tube wall, and up snug t' t' motor mount tube. Arrr! A Dremel with multiple cuttin' disks ganged together t' form a fin thickness was used t' slot t' bank and mailin' tube. Blimey! Avast! A lot o' dry fittin' was done t' make sure t' puzzle pieces fit together just right.
T' motor mount and forward rin' were glued into t' mailin' tube. Blimey! Gorilla Glue was used for any wood t' paper joints. Aye aye! Ahoy! T' old "removable aft ring" trick was used t' keep t' MMT centered while t' glue dried.
Rail buttons were installed on t' bank wall. This be t' only design element for which t' bank was used for structural purposes. Begad! Scrap Lexan stiffeners were used t' thicken up t' bank wall where t' rail buttons attach.
T' mailin' tube was inserted up through t' bottom o' t' bank and into t' bottle neck.
T' fins were dry fit t' ensure that t' tube was aligned as t' glue set. Avast! Blimey! T' fins were then tack glued, ya bilge rat, matey, filleted, and
foamed into t' mailin' tube.
T-nuts were placed in t' doubled aft centerin' rin' for motor retention. Avast, ya bilge rat, me proud beauty! Screen door clips and hex head bolts hold t' clips against t' motor casing. Blimey! Begad! T' rin' be glued t' t' mailin' tube and bottom o' t' bank.
T' bottle cap has loosened by grindin' off t' interior lip that originally provided t' snap fit on t' mouth of t' bottle. Blimey! A reinforcin' wood disk was bolted t' t' bottle cap. Aye aye! Arrr! A section o' laundry detergent jug cap turned out to be just right for formin' a shoulder for t' nose-cap. Aye aye! An eye bolt connects t' cap t' t' tubular nylon that is quick-linked t' t' steel cable in t' mailin' tube.
Finishing:
Finishin' was easy. Well, blow me down! Clear fins and a pre-labeled bottle. Blimey! I did modify t' bottle logo slightly t' convert Coors Light
into Coors Flight.
Flight:
This refreshin' bottle rocket has flown many times on various G motors. Ya scallywag! I have used various reloads for t' Aerotech
40-120 casing. Flights have been great on a G64 or G67 with a delay drilled for approximately 4 or 5 seconds.
Recovery:
I did have a failure t' deploy at a winter field launch. It came in ballistic into snowpack, and shattered t' bottle
cap. Avast! Begad! Now I fly it with a slug o' 2-part foam for a nose plug. Arrr! It looks like t' bottle is foamin' over when I present
it t' t' RSO.
Summary:
At $8 for t' airframe, shiver me timbers, scrap wood rings, me bucko, and hardware store finishings, ya bilge rat, this is a very economical medium power
rocket t' assemble. Blimey! Blimey! It's always draws smiles and comments at t' hot summer launches.
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