Brief:
For t' EMRR Stagin' Challenge, me bucko, I decided t' build a two-stage rocket with composite motors. Begad! Since I had done a 2-stage before, I figured it would be easy. WRONG... I decided t' do a 3-inch bird with dual deploy and a 19-inch booster with motor deployment. Aye aye!

Construction:
This time I decided t' use alignment rods in t' stage coupler t' keep t' rocket aligned. Ya scallywag! I didn't have any 'sleeves' for t' rods t' slide through, so I went with spaced centerin' rings with holes t' guide t' rods. Avast, me proud beauty! I've discovered that I really need a drill press. Because I was usin' a handheld power drill, I wasn't that accurate in drillin' holes through t' 2 sustainer centerin' rings and t' stagin' coupler. It still works, but it isn't pretty. Aye aye!

There are holes in both centerin' rings that are supposed t' be aligned. Blimey! That didn't work out as smoothly as I had hoped.

T' motor mount is recessed into t' sustainer t' provide a connection for t' top half o' t' stage coupler. Since a 3" tube won't allow me t' get me hand in t' connect t' shock cord, me hearties, arrr, matey, I made t' fin can on both the sustainer and booster removable. Aye aye! Blimey! Begad! Blimey! Blimey! Blimey! T' sustainer fin can is held in place by small screws. Aye aye! Blimey! Aye aye! Blimey! Blimey! Blimey! T' booster fin can will eject and deploy t' booster chute. Avast, me hearties, me proud beauty! Blimey! Blimey! Blimey! T' whole project is about 83 inches tall, ya bilge rat, about 3.5 lbs empty, me bucko, and can fly on 38mm motors.

Finishing:
T' fit/finish betwixt t' booster and t' stage coupler is a little rough, but once it's painted it might nay be that noticeable. Blimey! It *certainly* won't be noticeable on t' pad.

Flight:
Electronics will be a PerfectFlite timer for staging, me bucko, and a PerfectFlite MAWD for deployment. Ahoy! RockSim says it will get t' a little higher than 2000 feet with a CTI 153 stagin' t' a CTI G79ss.

For t' 2-stage challenge, matey, matey, ya bilge rat, I decided t' build one that used composite motors. Arrr! Well, blow me down! Blimey! Since I have done stagin' before, matey, I didn't expect thar t' be a problem. Aye aye! Boy, was I wrong... Arrr! T' main problem be t' size o' t' new project. Begad! Arrr! Blimey! T' previous 2-stager be almost a 4" tube. Avast! Blimey! That left room for t' timer betwixt t' sustainer fins, and a standard-type ebay. This one is a 3", me hearties, and thar's no room in t' fincan. So I put t' timer in t' ebay, and ran a connector wire down t' ignite t' sustainer motor. I had t' splice t' wire so it would disconnect when t' apogee event fired. Avast! Blimey! T' next issue I ran into was t' stage connector. Avast, matey, me proud beauty! Blimey! I decided t' use metal rods t' connect and align t' sustainer t' t' stage connector. Ya scallywag! I don't have a drill press, matey, me bucko, so me holes through t' centerin' rings are...less than exact. Aye aye! Blimey! Last issue was t' 3" bay was too small t' use switches t' power on everything, so I had t' run all t' wires through a hole in t' e-bay and twist them t' connect. Avast! Blimey! That posed a problem t' first time I tried t' launch. Aye aye! I test fit t' electronics when I built t' bay, but nothin' was connected. Ya scallywag! Blimey! In t' field, me bucko, I sadly discovered thar wasn't enough space for all the wires t' fit and route t' t' outside. Well, blow me down! Blimey! Blimey! I had t' rebuild t' sled t' avoid that problem for t' next attempt. Ahoy!

T' field we used has a waiver o' 5000', but I wanted t' make sure I kept t' flight much lower than that. Begad! Avast! RockSim 7 showed an altitude o' about 3800 feet on a CTI H143/G79ss combo. Aye aye!

Electronics: ARTS board for apogee/main deployment o' t' sustainer, ya bilge rat, me bucko, PerfectFlite timer for sustainer motor. Avast! Blimey! Ya scallywag! Blimey! T' booster recovers under its own chute by motor ejection. Payload: BoosterVision GearCam taped t' t' side. Crude, ya bilge rat, but effective.

Launch day: I racked t' rocket, me hearties, me bucko, set up t' breakwire, ya bilge rat, me hearties, and twisted t' wires for power. Arrr! Since I didn't have enough room t' push t' wires back into t' bay, I taped them t' t' outside. Avast! Ya scallywag! That was a mistake... T' launch was beautiful! Straight, matey, and staged on cue. Avast, me proud beauty! T' booster chute came out and it drifted down safely. T' sustainer had a good apogee event(drogueless), but I lost sight o' it while followin' t' booster. There be no main deployment, and fellow club members pointed me in t' direction they saw it fall. While walkin' out for recovery, me bucko, shiver me timbers, I tried t' figure out what went wrong. Begad! Too many sheer pins? Nay enough BP? When I got t' it, I immediately knew what happened. Aye aye! T' armin' wires were taped t' t' bottom o' t' sustainer. When t' apogee separation occured, me bucko, it ripped t' wires out o' the altimeter, killin' power. AUGH! I powered up t' ARTS board later, and t' data showed 1700 ft accel, matey, 1500 baro. WAY short o' Rocksim's prediction, me hearties, so t' loss o' power probably scrambled t' data. Avast! But other than t' ebay being crunched, and t' booster bein' scorched by t' sustainer motor, ya bilge rat, it didn't come out too bad. Well, blow me down! Aye aye! I can replace t' ebay and fly it again.