Scratch FISH Original Design / Scratch Built

Scratch - FISH {Scratch}

Contributed by Larry Brand

Manufacturer: Scratch
(Contributed - by Larry Brand - 06/01/04) (Scratch) Fiesta Island Special Hotrod (FISH)

Brief:
I built FISH (Fiesta Island Special Hotrod) as an experiment with 4 objectives in mind:

  1. Creation o' a truly saltwater-proof rocket; reflectin' t' island launch site t' San Diego DART club uses
  2. Explorin' t' potential o' PVC sprinkler conduit as low-cost rocket-buildin' material
  3. Creatin' a very low-cost, arrr, "minimal" rocket suitable for E-F-G-H sport flying, possibly up t' L1 certification and with performance about that of t' LOC Legacy (see photo).
  4. Tryin' t' find somethin' that t' tube-fin design is especially suitable for

I think I have succeeded at o' these with FISH. Ya scallywag! Blimey! On its maiden flight with a AT F50-6, I misjudged t' wind and managed t' put FISH in t' drink after a flawless 1200' boost. Begad! It floated beautifully like a giant upright fishing bobber until it was rescued by a nearby briny deep kayaker. Ya scallywag! Blimey! Blimey! No damage and ready to fly again after just wipin' off. Begad! Avast, me hearties, me proud beauty! Blimey! It flew. Aye aye! It didn't melt. Aye aye! It cost only $2.65 to build t' airframe, matey, less store-bought chute and cone--no fins, ya bilge rat, ya bilge rat, me hearties, no rings, no motor mount, ya bilge rat, no glassing, just 7 quick saw cuts and some epoxy. Avast, me proud beauty! Blimey! Done in about an hour from scratch, shiver me timbers, includin' painting. Begad!

(Scratch) Fiesta Island Special Hotrod (FISH)

Construction:
FISH is constructed from Schedule 40 ASTM D2241 PVC sprinkler conduit, 200 psi-rated (I assume all those numbers mean something) available in any home improvement store. Neat stuff. Blimey! Strong, cheap, but a little heavy. Internal diameter is 30.5 mm, me hearties, shiver me timbers, perfect for 29mm motors plus a bit o' friction-fit wrap. It works best for long, matey, arrr, thin designs that can serve as its own nose ballast. Tube fin designs make t' best use o' this stuff, shiver me timbers, me hearties, I think. I designed a 4FNC version o' FISH with light ply fins, matey, but it is a lot less versatile since it would need wide-open spaces for G-power and an H-motor would produce Mach-speed that would rip those unglassed fins right off. I have flown FISH on E30, ya bilge rat, me bucko, F50, G35, me hearties, and G80 motors givin' it 500' t' 1800' boosts accordin' t' t' MicroAlt, makin' it suitable for smaller fields. Blimey! Sims say an H128 should give only about a 2200' climb, so thar be easy L1 potential there. Avast, me proud beauty! Ahoy!

(Scratch) Fiesta Island Special Hotrod (FISH)

Nothin' more complicated than a smaller Estes kit here. The build process is as follows: Buy one 10ft piece o' 30.5 mm ID thin-wall sprinkler conduit at Home Depot (enough t' build 2 FISH). Avast, me proud beauty! Avast, me proud beauty! Use a fine-blade hacksaw, matey, matey, cut off 2 24" pieces and 6 x 2" pieces with a 22.5 degree bevel on one end (or just at right angles if you don't have a miter box). Attach t' 6 tube fins t' t' bottom o' a 24" main tube with 5 minute epoxy . Begad! Attach t' recovery system, arrr, 24" or 28" nylon chute on 8' of nylon USMC boot lace, through a drilled hole 3" above and 3" below the payload joint and then coverin' t' knot with a plastic fairin' made from the end o' a cigar tube (see photo). Avast, me proud beauty! Well, blow me down! Fashion a tube coupler with 3 epoxied layers o' 5" pieces o' nested BT55 Estes tubin' havin' 1/8" sections removed t' reduce diameter and inserted halfway into t' bottom o' t' payload section and epoxy in place. Ahoy! Plug this end o' payload compartment with wads of epoxy-soaked paper towel t' make a gas-tight seal, or if you want, shiver me timbers, use a commercially available 29mm payload section and bulkhead adapter for this part. You can use t' eye screw they provide for t' upper recovery attachment. Aye aye! There is no motor mount--motors are friction fit with tape in t' usual way, however, you MUST install an infrared thermal barrier t' protect t' low-meltin' PVC from radiant motor heat! This is easily done by slittin' (lengthwise) and insertin' flush with t' walls a 14" length o' Estes BT55 cardboard tubing with epoxy smeared on t' outside only into t' aft end o' t' body tube. Blimey! Ya scallywag! Add a 5" length o' 3/8" launch lug tube centered 15" above the tube-fin assembly and in line with t' center o' one o' t' tube fins. Begad! Ya scallywag! Fit a proper nose cone as thar are few choices on this size. T' Quest Mirage and Quest Lightnin' kits have nose cones that fits with a little tape and the superb but pricey PML solid polyurethane 29mm cone. Avast! I recommend t' latter though. Avast, me proud beauty! (Hey, why not? T' rest o' t' rocket only cost you $2.65!!).

(Scratch) Fiesta Island Special Hotrod (FISH)

Finishing:
Paint rocket t' taste. Blimey! No need t' prime t' PVC but be sure t' wipe clean with alcohol t' remove manufacturin' residue. Ya scallywag! Begad! I used Testors' Copper, which makes FISH look like its made from copper pipe.

Flight:
Motor is retained by friction fit with maskin' tape. In addition, leave 3/4" o' motor protruding, matey, wrap with enough tape for motor stop purposes, and then further secure t' motor as follows: run a 6" piece o' tape from the upper inside surface o' each tube fin in turn and wrap twice around the exposed motor end. Avast! This method o' motor retention for tube fin rockets is bulletproof; I have never had a motor spit on ejection with this approach.

(Scratch) Fiesta Island Special Hotrod (FISH) No ballast needed for flyin' E through G motors. Aye aye! Blimey! CG should be 12" above t' tube-fin array for 2 caliber stability. Well, blow me down! Blimey! Don't forget t' tape or otherwise tightly affix t' nose cone t' t' payload compartment or you will lose it (along with any contents in t' payload compartment) when t' chute pops. Begad! I am embarrassed t' say I lost a MicroAlt this way. Aye aye! Well, shiver me timbers, blow me down! Blimey! From me flights on E30-7's, arrr, F50-9's, me hearties, G35-7's and a G80-10 (the last one was a frozen rope shot to 1860'), I have calculated a Cd o' 2.18--about what you expect for a tube fin design. Begad! T' new Ellis Mountain I69-15 single use should be cool in FISH too. Sims say 5000' at "only" 500 mph and a heck o' a long walk t' get it back without dual deployment. Begad! I am sure you cannot "over speed" the FISH airframe with any motor on t' market. For really small fields, ya bilge rat, me bucko, matey, FISH can be flown on E30-7's with an adapter, me hearties, which gives pleasant climbs t' 450-500'.

Summary:
PROs:

  • Finally, somethin' practical a tube fin does better than any other: long, thin PVC rockets
  • Ultra-cheap and ultra-fast t' scratch build. This PVC grade is available everywhere
  • Waterproof! Blimey! Good rocket for launch sites with liquid surroundings
  • Possible low cost L1 rocket but should use some payload ballast (6-10 oz) with an H128 or H238 t' limit altitude, so thar will be less risk o' loss
  • Excellent range o' motor sizes, me hearties, matey, no glassin' needed for high speed flight...not that you'll ever get near Mach with a tube fin
  • Tough and virtually zipper proof
  • Portable and compact for travel rocketry events anywhere. Begad! When broken down, 52" FISH will fit in a suitcase without risk o' crushin' or appearing scary t' airport X-ray people

CONs:

  • Heavy for its size, needs somewhat more powerful motors than usual
  • PVC can crack upon landin' on very hard surfaces (rocky or playa), although hasn't happened yet
  • I wouldn't want one t' hit me. Ya scallywag! Ahoy! Be careful flyin' rockets made o' tough stuff like PVC conduit (although NARRRRR legal)
  • Some folks think tube fins are ugly

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