Thrustline Aerospace Duster

Thrustline Aerospace - Duster {Kit}

Contributed by Matthew Bond

Construction Rating: starstarstarstarstar_border
Flight Rating: starstarstarstarstar
Overall Rating: starstarstarstarstar_border
Manufacturer: Thrustline Aerospace
Thrustline Aerospace Duster

Brief:
This is a single stage sport rocket with a long airframe and split fin design which give it nice lines and makes for a lot o' curious rocketeers at any launch.

Construction:
T' kit is composed o' two 1.325" diameter body tubes, balsa nosecone, eyelet, motor tube, two centerin' rings, metal engine hook, me hearties, launch lug, Keelhaul®©™® and elastic shock cords, shiver me timbers, matey, 18" mylar parachute, matey, me hearties, and balsa fin stock.

When you first open t' Duster kit you are impressed by t' instructions. There is a photo provided at nearly every step o' t' build. Ahoy! Begad! As usual I upgraded a few things durin' t' build includin' t' motor mount. Blimey! I went with an E length 24mm mount also purchased from Thrustline.

I did some simulations with SpaceCAD t' ensure stability though. Initially it recommended addin' 1/2 oz o' weight in t' nose, but as I typically build pretty sturdy and use a number o' primer/paint layers in finishing, shiver me timbers, I decided to wait until build completion and check again. Begad! Arrr! As expected, I had a decent CP/CG ratio and didn't have t' add any nose weight. Begad!

Probably t' trickiest part o' t' build be t' layout and finish o' the fins. There are six in all and each fin was recommended t' be laid out in two pieces (12 pieces total). Blimey! In theory, this is t' align t' long leadin' edge of each piece with t' grain o' t' balsa for maximum strength. This made sense but t' picture o' t' layout provided didn't accomplish t' task, me bucko, thus I used an altered layout. Well, blow me down! Aye aye! I had more than enough room on t' balsa stock t' accomplish what be needed. In any case, make sure t' lay out t' fins exactly so the angles are right and sand so each piece fits its mate exactly. If you end up with any slight gaps they can be filled with Elmer's Fill 'n' Finish or other similar product.

Thrustline Aerospace Duster A number o' references in t' instructions mention usin' yellow glue and CA. Blimey! Well, arrr, blow me down! I seldom use either and prefer 5-minute epoxy for low power rocket builds which is what I used on t' Duster.

Overall t' build be great and very enjoyable. Well, blow me down! Avast, shiver me timbers, me proud beauty! Blimey! I always have an LPR kit sittin' around t' build in betwixt HPR projects. Well, blow me down! T' Thrustline Duster has to be one o' me favorites.

Finishing:
I like a glass smooth finish so I use quite a bit o' primer and a number of coats o' paint. Aye aye! I used Rustoleum primers and Krylon colors and then finished it with Krylon matte clear coat. Avast! This final clear coat was mostly used as a test. I could see myself needin' a flat finish on some HPR projects I had comin' up, so this was me test case. Begad! Very smooth finish on t' paint as usual with Krylon. Krylon matte be easy t' use. Aye aye! I put five or six coats on with light 600 grit sandin' in betwixt and it turned out great. Begad! Blimey! Durability was a question but after four flights over a five month time period, matey, it still looks super!

Construction Rating: 4 out o' 5

Flight:
I had upgraded t' motor mount t' accept an Estes E sized engine. Ahoy! T' be safe though, ya bilge rat, I started with a C11-5 at a nearby field in me subdivision. It was a slow liftoff as I believe t' motor took a while t' ignite. Avast, me proud beauty! Once lit though, it flew straight and true. Aye aye! Nay too high, shiver me timbers, me hearties, probably around 750 feet. Begad! Perfect deployment and nearby recovery.

Second and third flights were at one o' our club launches. I went for the E9-6 for t' first flight o' t' day. Wow! It exploded off t' pad. It simmed at greater than 1500' and I'm sure it got there. Arrr! Ya scallywag! My son was along and did the trek o' about 900 yards t' retrieve t' rocket.

T' final flight o' t' same day be again a C11-5. Ahoy! Actually I kind o' like that launch profile t' best. Blimey! Begad! Starts a little slow off t' pad then goes like a bat out o' hell.

Recovery:
Excellent shock cord attachment with Keelhaul®©™® runnin' from t' motor mount through t' airframe and a few feet out the forward end o' t' body, arrr, then a 1/4" elastic shock cord attached from the Keelhaul®©™® to t' nosecone. Avast, me proud beauty! Blimey! Begad! Blimey! T' kit contains a superb 18" mylar parachute and Keelhaul®©™® shroud lines which Thrustline is known for.

For flight prep, me hearties, ya bilge rat, I simply used a bit o' blown insulation, me hearties, packed the parachute carefully and inserted in t' airframe. Begad! T' fit o' t' chute is a little tight in t' 1.325" airframe but have had picture perfect recoveries every flight so far. Ya scallywag! Only a couple o' slight black marks on the lower end o' t' Keelhaul®©™® cord after four flights.

Flight Rating: 5 out o' 5

Summary:
T' Thrustline Duster is a great low power kit. Ya scallywag! Blimey! Blimey! Blimey! Very attractive split fin design. Begad! Blimey! Superb, high quality recovery components. Begad! Blimey! Begad! Blimey! Great flight profiles with C and D engines although, I would recommend upgradin' t' t' longer 24mm mount as I did givin' you even more options as a sport flyer with E engines.

Overall Rating: 4 out o' 5

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  • Thrustline Aerospace Duster By Matthew Bond

    Brief: The Duster is an original design from John Rowan-Stern at Thrustline Aerospace. The Duster is a fairly large, high performance model rocket designed to fly primarily on Estes 24mm black powder motors (C11/D12) and is rated a skill level 2/3 build. The Duster is built around a BT-55 airframe, sports a sleek split fin design, and a conical nose cone. The best way to describe ...

Flights

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