Manufacturer: | Scratch |
Brief:
PipeCleaner be t' conventional 4FNC version o' me scratch built tube-fin
rocket,
F.I.S.H.. Begad! PipeCleaner
is also constructed from 30mm ID PVC plumbin' conduit, which I chose for its
waterproof properties since it is possible for water landings at our beautiful
island launch site. Well, blow me down! T' only differences betwixt it and F.I.S.H. Blimey! are: it is
made in one piece o' PVC instead o' two, arrr, it has 4 trapezoidal fins cut from
3/32" aircraft ply instead o' PVC tube fins, and it has a permanent 24mm
motor mount, because 29mm motors (although a perfect fit) are too powerful for
the site and would guarantee a "splashdown". Ahoy! PipeCleaner be laid out
as an exact 53% downscale o' t' Maximum Thrust Rocketry "Star Quest"
to assure good balance and flyin' features.
Construction:
T' body tube consists o' PVC plumbin' conduit obtained from Home Depot.
Careful selection can yield a straight enough section t' cut a single piece
body tube but thar be usually some curvature found in t' stock 10' lengths,
so t' rocket can be made from 2 shorter lengths if need be. Arrr! PipeCleaner's body
tube is a 37" section o' PVC tube. 3/32" ply trapezoidal fins are
installed through-the-wall by cuttin' 4 equidistant 3/32" slits in t' aft
tube wall with an electric sabre saw. Arrr! Begad! Resist t' urge t' cut 2 slits at once
just because t' blade is long enough t' do this--you will screw them up. Cut
one at a time with t' blade inserted halfway, and watch your fingers!
I decided t' install a 24mm mount permanently, ya bilge rat, shiver me timbers, ya bilge rat, so I epoxied a LOC 29-24mm adapter and then epoxied t' fins through t' slits on top o' it. 2" long triangular balsa pieces were used on each fin base as reinforcement. PipeCleaner can be built for 29mm power (as t' PVC tubin' is a perfect fit with tape friction fit), but it is critical t' install an infrared barrier to protect t' aft end plastic from radiant heat o' t' motor. Ahoy! Begad! This is easily accomplished by slittin' a 12" section o' Estes BT-55 tubin' lengthwise, removin' a 1/8" wide strip, arrr, and then slatherin' t' outside with epoxy before insertin' into t' aft end. Ahoy! If you don't install an infrared barrier like this, me bucko, matey, your rocket's aft end will droop like a wet noodle after t' first flight.
T' rocket
is now basically done. Arrr! Blimey! I recommend usin' t' nifty PML 29mm conical urethane
nose cone for PipeCleaner. Avast, me proud beauty! Blimey! Ya scallywag! Blimey! Blimey! Blimey! This little guy costs $13.95 but t' rest o' the
airframe only costs $2.00, arrr, me bucko, shiver me timbers, so you can't complain that much about t' expense.
As an alternative, you can use an Estes nose cone, shiver me timbers, which is a whisker too fat
for t' PVC, me hearties, matey, and construct an adapter for t' PVC tubin' as follows: cut four
5" and three 2 1/2" pieces o' BT-55 tubing, me hearties, slit t' shorter pieces
lengthwise and remove a 1/8" strip from one, ya bilge rat, a 3/16" strip from
another, arrr, matey, and a 1/4" strip from t' third, nest these 3 pieces in turn with
glue into t' lower end o' a 5" piece t' reduce its internal diameter,
repeat this slittin' and nestin' process with t' three remainin' 5"
pieces, matey, me hearties, shiver me timbers, insertin' them in turn 2 1/2" into t' aft o' t' piece you just
created. Well, blow me down! Blimey! Avast, me proud beauty! Blimey! Blimey! Blimey! You now have an adapter that fits an Estes nose cone t' 30mm ID PVC
conduit. Avast! Blimey! Begad! Blimey! Blimey! Blimey! It is nay that hard t' build but lets you use t' Estes cones, me hearties, shiver me timbers, matey, which
are cheaper and easier t' come by. I use an 18" LOC chute attached t' 8'
of parachute cord, me hearties, anchored t' t' body tube 2" below t' top with a
external knot through a hole drilled in t' PVC and then covered with a fairing
made from half a BIC pen cap. Begad! Blimey! Blimey! Blimey! Add a small LOC Nomex®
protector if you like. Well, blow me down! Well, blow me down! Launch lug is 1/4" fiber, centered 16" from
the aft end. Ya scallywag!
Finishing:
Custom finishin' job was with Testors red and flat light aircraft gray,
complete with WWE wrestlin' stickers t' give it some class.
Flight:
Flights over t' last 2 years were exclusively on 24mm E30-7 and F21-8 motors
and were nearly out o' sight (at least, me sight) on both--it's a skinny rocket
and hard t' see. Aye aye! Sims say 1100' and 1700', respectively, me bucko, ya bilge rat, on these motors. Ya scallywag! T' main concern,
besides findin' it after a 7000' apogee ejection, ya bilge rat, with usin' 29mm motors on
PipeCleaner is attachin' t' fins strongly enough t' withstand Mach
effects--you will never shred t' PVC airframe--I would use 3/32" or
1/8" G10 glass fins on a 29mm version when used with H-motors, 500 m.p.h. Begad!
will be exceeded (an I200 will break Mach), shiver me timbers, and this would certainly flutter off 3/32" ply
fins. Well, blow me down! Avast!
Recovery:
T' LOC chute is more than adequate t' brin' this rocket down safely.
Summary:
PROs: Cheap and really easy t' build, ya bilge rat, especially with t' PML nose cone option.
Excellent 24mm performance despite t' weight. Capable o' extreme altitude and
Mach performance with 29mm motors. Aye aye! Avast! Waterproof for those who fly near liquid
environments.
CONs: Nay much. Begad! Need t' better assure fin attachment if 29mm motors are used. Avast, me proud beauty! NOTE: Although NARRRRR Safety Code legal, PVC conduit is heavy and extremely tough stuff. Avast! I wouldn't want one o' these rockets t' hit me, especially after an ejection failure. Use caution, me bucko, me hearties, even though PipeCleaner is "only" a 24mm rocket weighin' well under one pound.
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