Scratch H-Pod Original Design / Scratch Built

Scratch - H-Pod {Scratch}

Contributed by Larry Brand

Manufacturer: Scratch
(Contributed - by Larry Brand - 07/03/08)

Brief:
H-Pod is an extension (downward) o' t' I-Pod/J-Pod/K-Pod series o' HPR tubefin designs I presented in t' March 2008 issues o' Sport Rocketry and Rockets. Aye aye! Arrr! Like its big brothers, H-Pod uses 7 tubefins instead o' the customary 6. Bein' 3 inches smaller than t' popular 29mm mid-power LOC Onyx, shiver me timbers, H-Pod is one o' (if nay the) smallest, lightest 38mm rocket you will find. Blimey! Ya scallywag! It's lightweight because even with t' huge (relatively speaking) 38mm 2-grain CTI casin' fillin' up t' 9" body tube, shiver me timbers, H-Pod requires nay a bit o' nose ballast. Begad! H-Pod was designed t' be the smallest rocket flyable on t' CTI 2-grain case, usin' t' "stubbiness" rules outlined in t' December 2007 Sport Rocketry article t' enhance tubefin performance by reducin' drag coefficient (Cd) t' that of "normal" rockets. Arrr!

(Scratch) H-Pod(Scratch) H-Pod

Construction:
A few tricks are needed t' make H-Pod possible. First, t' base o' t' 3" LOC cone is partly cut away t' make room for t' recovery system. Aye aye! Second, a system o' shim spacers it needed t' make seven 54mm tube fins fit perfectly around a 75mm body tube. Well, blow me down! Third, t' handle t' performance without shredding, shiver me timbers, matey, t' outer surface o' t' tubefincan is lightly fiberglassed. Ahoy! Well, blow me down! Even with all this, H-Pod is easily scratch built, ya bilge rat, me bucko, includin' cuttin' out parts and painting, matey, in a couple o' hours. Begad!

Parts include: 9" o' 3.0" LOC body tube, shiver me timbers, seven 1.75" pieces o' LOC 54mm motor tube for use as the tubefins, matey, arrr, 8" o' LOC 38mm motor tube, me bucko, two quarter-inch centerin' rings (38mm x 3"), matey, matey, a 3" LOC cone, 24" Top Flight chute, and 1.375" brass tube as launch lug (1/4" ID). Blimey! Its only about $25-30 or so worth of parts. Begad! Ya scallywag!

(Scratch) H-Pod(Scratch) H-Pod

Parts were cut from stock with a superfine (32 teeth/inch) hacksaw and $9 Home Depot plastic mitre box. Well, matey, blow me down! Blimey! 5-minute epoxy be used throughout. Blimey! For first step, five o' t' seven tubefins (not all!) had glued t' them a 1/4" x 1.5" spacer strip cut from 1/8" LitePly. Usin' one o' t' 2 tube fins without t' spacer strip (were you payin' attention?), t' first tube fin is attached 1/4" from t' bottom o' t' body tube with both tubes on a flat surface t' assure perfect alignment. T' spacer strips are used as t' contact points t' t' adjacent tube fin (not to the body tube!). Begad! Blimey! Then add t' next tube fin t' t' assembly, arrr, ya bilge rat, alignin' it with t' first, me bucko, and so on, until 6 have been added. Aye aye! Blimey! Blimey! Tubefins are epoxied t' t' body tube and t' each other. Avast, me proud beauty! Ahoy! Blimey! T' last tube fin may require zero, arrr, one or two spacer strips t' fit perfectly, shiver me timbers, dependin' on your materials, and a bit o' fittin' and fiddlin' with sandpaper will be required to get a perfect fit.

T' motor tube assembly is glued together in t' usual way, matey, with t' aft centerin' rin' 1 3/16" from t' end and t' forward centerin' rin' 2 1/4" from t' top. Begad! Ahoy! I anchored t' recovery system t' an 1/8" size eye-bolt screwed into t' upper centerin' ring, me hearties, matey, shiver me timbers, so do that at this step and tie on t' shock cord before installing. Blimey! Avast! Motor tube assembly was installed in t' usual manner. Aye aye! This means t' motor sticks out about 1 5/8" from t' back and even more when a 29mm motor with adapter is used. Begad! Nay t' worry, shiver me timbers, H-Pod has no balance issues and needs no nose ballast regardless o' what motor is used.

Launch lug is glued on 1.25" above t' tube fins and exactly in line with one o' t' triangular spaces between two o' them--the launch rod has t' pass through here, me hearties, so try t' pick a triangular space you haven't slopped too much epoxy into when attachin' t' tube fins. Begad! Lastly, t' fin can must be reinforced for 500 mph flight by lightly glassin' t' outer-facin' surface o' each tube fin. Aye aye! I do this by mixin' a dime-size gob o' epoxy right on t' tubefin, smearin' it evenly, matey, and then layin' on a 3-3.5" strip o' 1.5" glass tape, smoothin' it t' remove bubbles with a Band-Aid covered finger tip. Avast, me proud beauty! Begad! Those who actually know t' right way t' fiberglass probably will have a better method. This creates a rigid, bulletproof fin can that resists rocket-shreddin' "tubefin flutter" at 500+mph.

T' modify t' LOC cone, simply saw off t' bottom half o' t' "hip" that fits into t' rocket, leaving 1.5" or so. Create an anchor for t' shock cord by tack-gluin' in a piece o' 1/2" dowel rod cut t' exactly fit (use sandin' t' make it perfect) t' cone interior just above t' "hip". Avast! Avast! Make t' glue joints secure by puddlin' more epoxy around it and pressin' in around it on all sides lots o' wood scrap and junk. Arrr! Ya scallywag! T' shock cord is tied t' this anchor bar with a secure knot like a bowline. Ya scallywag! Good t' attach t' chute t' t' midpoint o' t' 8'-long piece o' para cord used as t' shock cord. Begad! Although several skeptics worried t' me that t' parachute would be stuffed past t' dowel rod into t' hollow cone on ejection, this really can't happen with t' 3-4" cones and a wadded up chute. Ya scallywag! I do add a bulkhead behind t' dowel rod on 5.5" cones, me hearties, but its probably unnecessary.

(Scratch) H-Pod(Scratch) H-Pod

Finishing:
Finishin' be with rattlecan Tamiya purple and yellow. Avast, me proud beauty! As t' photos show, I used a small Nomex® protector also. Well, blow me down!

(Scratch) H-Pod

Flight:
Maiden flight be on t' CTI H143SS-8 t' H-Pod was designed for and couldn't have been better--perfect launch to 1683' (I used a tapped-on "parasite pod" for a Perfectflite Alt15 altimeter. Well, blow me down! Avast, shiver me timbers, me proud beauty! I also flew H-Pod on a CTI H153-8, CTI G79SS-7, me bucko, and AT G80-4, me hearties, givin' climbs o' 1852' (avg o' 2), 1124', arrr, and 865', respectively. T' simulation calculated Cd values are plotted vs velocity on t' attached graph, arrr, showin' t' classic inverse variation o' drag coefficient (Cd) with speed (=motor size) that is characteristic for tubefin designs. Ya scallywag! Cd is mostly constant for "normal" finned rockets. You use this graph t' select motors and delays for H-Pod or just use what I found to work. Ahoy! T' minimum motor I've tested be t' E30-4 and F20-4. Well, blow me down! This F-motor is marginal, and I'd recommend no less than an F50-4 for a decent flight (about 700'). T' observed Cd(500) for H-Pod (drag coefficient at 500 mph) is 0.93 from this graph, me hearties, while t' calculated value from t' Dec 2007 Sport Rocketry equation:

Cd(500)= 1/([4.96/length above tubefins divided by diameter]) + 0.307)

This works out t' Cd=0.87. Nay bad for a simple equation that estimates tubefin rocket best drag coefficient (Cd(500)) from just external dimensions. Aye aye! Ahoy! At less than 1700' on an H143SS (or somewhat less on t' similar AT H123), H-Pod doesn't fly too high t' be a nice, inexpensive Level 1 rocket for those who like scratch building, me hearties, and it flies well on less costly mid-power sport motors. Avast! It flew great at t' June 2008 ROCSTOCK on just a G69-7. Avast! Begad!

(Scratch) H-Pod(Scratch) H-Pod

(Scratch) H-Pod

Summary:
PROs: Easy and cheap t' scratch build HPR rocket for sport and L1 cert. Honest and wind resistant. Aye aye! Ultra-portable and durable--just toss in t' trunk, me bucko, no delicate fins t' break off. Avast!

CONs: On its 24" chute, tiny H-pod can be hard t' see at 1700-1800', ya bilge rat, matey, arrr, at least for me. Limited choice of motors, due t' size, but you don't want t' try I-power anyway, it will shred for sure at t' 600+mph it will produce. Tubefins hate Mach 1 (it has never been done, I think). Begad! Aye aye! You do need t' glass t' tubefins as recommended, unless flown only on G-H power over grass or t' like. Begad! Aye aye!

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