Failure of 2400 lbs thrust rocket motor in flight at Balls 2005

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Author:aeroexperimental
Published:2009-05-12 16:19:40

Flight test o' a 6 inch diameter 2400 lbs thrust solid rocket motor. Avast! Rocket weight at takeoff = 145 lbs. Motor was designed for a two stage 220 lbs rocket, but rocket was nay ready in time and a lighter weight single stage airframe was substituted. As a result, t' thrust t' weight ratio was 16 t' 1 (too high) instead o' a more sane 10 t' 1. Well, blow me down! Recovered flight data indicated acceleration exceeded 40 g's. Begad! Propellant grains collapsed under t' high acceleration causin' t' chamber pressure t' exceed t' max design pressure o' t' motor case. Well, blow me down! T' forward closure failed, ejectin' t' forward bulkhead and separatin' t' airframe. Aye aye! T' rocket tumbled end over end at ~Mach 2, and t' resultin' aerodynamic loads shredded it into pieces which fall and impact t' desert. Avast, me proud beauty! Balls Experimental Rocket Launch Black Rock Desert Nevada Sept. 19, 2005

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